Large
size Precast Box Culvert [7m x 3m] Casting Solution by Apollo HawkeyePedershaab
in India
Apollo HawkeyePedershaab
Concrete Technologies Pvt. Ltd. [AHCT] – an Apollo Inffratech Group company -
creates a record of sorts recently by producing Biggest Precast Box Culvert
Size 7M x 3M x 1.25M – 650 mm wall weight 44.8 Ton each in India using its
unique Egg Lay /Form Vibration - Modular Mould Equipment using Dry Concrete
(Zero Slump)
It’s an achievement by
Team AHCT. To achieve such a great feat what you need is world-class
technology, precision engineering, and extraordinary efforts & commitment
from the engineers.
Apollo Inffratech Group
is always in the forefront to bring cutting edge technologies in concrete and
asphalt equipment in India. AHCT’s Egglay Drycast Modular Form technology is
one such endeavour.
What is AHCT’s Modular
Box Forms
Versatile
box section forming components
Apollo HawkeyePedershaab
modular box culvert equipment is the world’s premier forming system utilized by
market leaders in all corners of the globe. Adjustable and versatile, this
equipment is designed for dry-cast concrete and is used to produce boxes,
3-sided boxes & double boxes. Conventional jacket vibration style form
equipment is available, as well as advanced synchronized core vibration for
maximum compaction and density.
System
Benefits Adaptable components.
The modular form, joint
ring and Stiffening components can be configured to manufacture a wide range of
products with a single set of components.
Precise
assembly.
Forming components are
pegged and machined to facilitate precise assembly for the manufacture of
high-quality box sections.
Exact
joint ring segments.
Machined joint ring
segments are capable of manufacturing both gasketed or mortar joints.
Diverse
vibration applications.
Vibration styles are
available for various applications, including: conventional jacket vibration
and powerful synchronized core vibration. All are controlled by a computerized
vibration control module.
As compared to other modular
box form systems, Apollo HawkeyePedershaab offers these important advantages:
Variable depth jacket
structure. Reinforces jacket in key stress areas, yet permits overall form
flexibility for adequate vibration transmission.
Large core assemblies are
designed with integral stiffeners to limit deflection of core segments for the
production of dimensionally accurate box products.
EasySet jacket-to-pallet
centering devices are threaded to permit precise and easy adjustment.
Pallets incorporate a
torsion-resisting structural profile to resist twisting and torquing of the
pallet during demolding and curing.
Headers accept bolt-on
adapters to adjust the wall thickness for various size boxes.
Form designs available
for form-applied vibration processes.
Operation
The Apollo
HawkeyePedershaab modular box form system incorporates adjustable steel forms
to produce box culverts up to 7 meters in span and 3 meters* in rise in varying
lengths and wall thicknesses. (*Larger dimensions may be produced if such a
need exists.) The moulds are designed for use with a variety of manufacturing
systems, including: wet-cast, egg-lay, and use on Apollo HawkeyePedershaab or
other makes of vibration machines.
1.
Versatile Production
The modular box form is
designed for use on HawkeyePedershaab machines, but is capable of being used on
independent dry cast production stations or machines of different makes.
2.
Precise Products
The modular box form
system is engineered to produce boxes with unmatched precision and incomparable
dimensional accuracy. The form’s heavy-duty construction and the accurate fit
of the form segments permit the manufacture of box products with tolerances
precise enough for gasketed box culvert applications.
3.
Optional Synchronized Core Vibration
The modular form core
includes integrated, synchronized vibrators to provide the primary source of
vibration. This exclusive vibration process allows the form to be built with
rigid stiffeners to minimize form deflection for the manufacture of precise and
dimensionally accurate products.
4.
Accurate Joints
Torsional, heavy duty
pallets ensure structural integrity throughout the production process for
accurate joints.
5.
Flexible, Modular Design
Adjustable, steel form
components provide flexibility in the selection of critical dimensions,
including length, span, rise, and wall thickness.
For further information contact: sales@ahct.in/ upendra@ahct.co.in or Call on +91 90990 86697 / 98200 04690
