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Falcon Screens Defines the New Era of Screening Media

In today’s demanding material-processing industries, screening efficiency plays a critical role in productivity, plant uptime, and operating costs. Falcon Screens has established itself as a trusted engineering partner for quarrying, aggregates, coal washeries, iron ore beneficiation, and mineral processing. With nearly two decades of experience, the company combines material science, engineering expertise, and advanced manufacturing to deliver screening media designed for demanding applications.

Engineered for Performance

Falcon Screens offers a comprehensive portfolio of Woven Wire Mesh, PU-Coated Wire Mesh, Polyurethane Screens, and anti-clogging screening solutions. Each product is developed to provide accurate separation, high throughput, extended service life, and consistent performance under challenging operating conditions.

Its Woven Wire Mesh range, manufactured in accordance with ISO 4783-3 standards, includes Double Lock, Intermediate Crimp, Flat Top, and Pressure Welded Mesh configurations. Available in high-carbon spring steel, stainless steel, galvanized steel, and specialized alloys, these meshes can be selected according to specific material and screening requirements. Double Lock designs provide excellent aperture stability, while Hi-Ton rectangular meshes are engineered for higher throughput in demanding wet-screening applications.

Advanced Wear & Anti-Clogging Solutions

Abrasion, impact, pegging, and blinding can significantly affect screening performance. Falcon addresses these challenges through its PU-Coated Wire Mesh and Polyurethane Screens, combining steel reinforcement with polyurethane’s flexibility and wear resistance. These solutions help extend service life, reduce maintenance requirements, minimize noise, and improve operational efficiency.

For difficult materials, Falcon offers specialized Poly Ripple, Poly Veno Harp, Poly Wavy Harp, and Poly Piano Screens. Their flexible screening surfaces help reduce material clogging while maintaining effective flow and separation, supporting more consistent plant operation and reduced downtime.

Quality Driven by Engineering

Falcon’s manufacturing philosophy is built around precision, quality control, and application-specific engineering. Modern production equipment, carefully selected raw materials, controlled manufacturing processes, and systematic inspection help ensure reliable and consistent screening performance.

Its technical team works with customers to understand feed material, aperture requirements, wear conditions, screening deck configuration, and plant capacity. This enables Falcon to recommend solutions tailored to individual operating requirements.

Screening Technology for Tomorrow

With a growing domestic and international presence and more than 1,000 installations, Falcon Screens continues to strengthen its position in high-performance screening technology.

As industries demand greater throughput, longer component life, reduced maintenance, and improved resource efficiency, Falcon remains committed to making screening media a strategic advantage for plant performance.

Falcon Screens — Built to withstand. Designed to outperform. Engineered for productivity.