AAC Blocks Manufacturing Gaining Prominence In The Indian Market
Superior qualities of
Autoclaved Aerated Concrete (AAC) blocks over other building materials like
brick and concrete, rising urbanization & industrialization, and increasing
emphasis on the development of green and soundproof buildings are the key
factors driving the demand of AAC blocks across the country. On the other hand,
the AAC block machine manufacturing industry is continuously evolving and
introducing new advancements and technologies to improve the efficiency and
sustainability of the manufacturing process. These advancements are improving
the quality of AAC blocks while reducing production time and costs, making them
an attractive option for sustainable and eco-friendly construction projects.
AAC has various advantages
over other building materials like brick and concrete. AAC blocks offers a
unique combination of low weight, rigidity of construction, durability, and
cost-effectiveness, and also facilitates speedy construction. Compared to
traditional red bricks, AAC blocks require less steel and concrete to hold them
in place. Using AAC blocks saves upto 20% on steel and concrete reinforcement.
Due to its enormous size the number of joints are reduced by 65% and the use of
mortar by 60%. Furthermore, it also offers thermal and acoustic insulation,
providing better safety and lower energy cost of heating or cooling. AAC blocks
are accepted by Indian market and its uses will grow stupendously in the coming
years owing to increased awareness amongst the builders and architects about
the several beneficial attributes of AAC blocks over other bricks.
An increased number of
construction projects are being undertaken across the country due to rapid
urbanization. Growing urbanization in major cities and decreasing chances of
horizontal expansion of buildings are leading to more high-rise building
projects in tier 1 cities and growing demand in tier 2 cities. Hence, it is
positively impacting AAC blocks market. With its lightweight and energy
efficiency, AAC blocks are fast becoming the preferred choice of building
material for developers and contractors. The increased living spaces required
in the urban areas resulting from urbanization and the desire of middle class
urban residents to improve their living conditions may have a profound effect
on the housing market, and thereby increase the AAC blocks market in the
country.
The market for autoclaved
aerated concrete (AAC) block is being driven by the rising trends surrounding
green and sustainable building construction. The rise in global warming and
rapidly growing problem of climate change are factors pushing the adoption of
green materials for building and infrastructural development. AAC is produced
with fly ash, which is residual material from thermal power plants and is
non-toxic in nature. In addition, the manufacturing process of autoclaved
aerated concrete (AAC) blocks is non-pollution and poses no threat to the
environment. Further, the lightweight composition of AAC blocks over clay
bricks reduces the overall weight of the structure and adds to the
sustainability of the building. These green characteristics are thus impelling
the adoption of AAC blocks over traditional building material and hence, adding
to the market growth. The growth of the market can further be associated with
the sound-locking properties of the product, owing to which it is being used in
commercial constructions like hotels, schools, and hospitals, along with
residential constructions.
Energy consumed for the
production of AAC blocks is less as compared to that for other building
materials. AAC consumes approximately 50 per cent and 20 per cent less energy
as compared to concrete and CMUs, respectively. Tiny air pockets and thermal
mass of AAC block offer thermal insulation that reduces construction costs
related to heating and air conditioning. AAC reduces heating and cooling
requirements by up to 30 per cent due to its thermal insulation properties.
Therefore, buildings made of AAC blocks are warm in winter and cool in summer.
With increasing regional
government projects and expanding real-estate industry, there is upsurge in the
demand of autoclaved aerated concrete blocks. Projects such as Pradhan Mantri
Awas Yojana, Police Housing, Kanya Shiksha Parishar, etc. where the government
has made mandatory to use AAC Blocks. Indian government’s initiative to use
eco-friendly construction materials as a part of its net-zero carbon emission
mission is also driving the AAC block market growth.
AAC (Autoclaved Aerated
Concrete) block machine manufacturers are continuously innovating and
introducing new advancements and technologies to improve the efficiency and
productivity of the manufacturing process. These advancements and technologies
are aimed at producing high-quality AAC blocks that are sustainable,
eco-friendly, and cost-effective.
One of the significant
advancements in the AAC block machine manufacturing industry is the adoption of
automation. Automation in AAC block plant helps in increased productivity,
reduced costs, and improved quality control. Automated systems can help in
optimizing the manufacturing process and reducing manpower and wastage.
Automation helps in preparing the slurry, mixing of raw material for slurry, to
maintain the temperature and pressure of autoclave, moving the moulds plate and
many more.
The adoption of digital
technologies is also transforming the AAC block manufacturing industry.
Manufacturers are leveraging technologies such as the Internet of Things (IoT)
and big data analytics to optimize their manufacturing processes. IoT devices
can be used to monitor the production process in real-time, providing insights
into performance, energy consumption, and maintenance needs. Big data analytics
can be used to analyze large amounts of data, identify patterns, and optimize
production processes.
The use of sustainable and
eco-friendly materials is another significant advancement in the AAC block
manufacturing industry. Manufacturers are using recycled materials and
eco-friendly additives to produce AAC blocks that are sustainable and
environmentally friendly. This trend is driven by the growing demand for
eco-friendly construction materials and the increasing focus on sustainability
in the construction industry.
India is the second largest block manufacturer in the world after China. Despite the high growth of AAC Block use in building construction applications during the last decade, it is less than 10% of the industry, while majority of the industry is still dominated by red bricks, which means enormous potential in the years to come. AAC Blocks manufacturing is gaining prominence in the Indian market, and a large number of plants are being set up across the country. A large number of Integrated Townships, Mass Housings (for Urban Poor, Slum Rehabilitation etc.), IT/ITES parks, High rise buildings and SEZs' are commonly seen these days with AAC Block, and the growth in the segment will only increase exponentially in the years to come.